Industrial Equipment

Additive Manufacturing for Industrial Equipment

By enabling components to be produced on demand, additive manufacturing reduces downtime, lowers inventory requirements, and allows for the rapid replacement or customization of parts. This improves the overall efficiency and reliability of equipment.

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Additive Manufacturing for Industrial Equipment

Challenges

What does the industrial equipment sector demand – and what is our solution

Reliability and Longevity

In the field of industrial equipment, 3D printing increases reliability and longevity by enabling the production of strong, high-performance components specifically tailored to their respective operating conditions. Advanced materials can be used to manufacture parts with improved strength, heat resistance, and wear resistance. Design optimization techniques, including internal lattice structures and reinforced geometries, help reduce stress concentrations while maintaining structural integrity.

High Precision and Accuracy

The strength and durability of 3D-printed components can be significantly enhanced through multi-material printing. This process allows different materials to be combined within a single component during manufacturing. By integrating reinforcing fibers or using advanced composite materials, printed parts gain improved mechanical properties, including higher tensile strength, stiffness, and resistance to impact and fatigue. These reinforcements help overcome earlier limitations of additive manufacturing with regard to structural performance. Multi-material printing also improves resistance to wear, heat, and chemical influences, making 3D-printed components better suited for demanding industrial environments. Parts can be designed with stronger materials in high-stress areas and lighter materials in less critical regions, optimizing performance while reducing overall weight. Multi-material 3D-printed components can thus match conventionally manufactured parts in terms of strength and durability, while simultaneously offering the advantages of additive manufacturing such as design freedom and rapid production.

Cost Savings

3D printing reduces material waste through an additive process in which material is deposited only where it is needed – in contrast to traditional subtractive manufacturing methods, where large amounts of material are removed from a block. This efficient use of raw materials not only lowers production costs but also supports more sustainable manufacturing practices. Companies can make better use of resources while simultaneously reducing their environmental footprint. The technology also enables rapid prototyping, allowing designers and engineers to quickly create, test, and refine product designs. Multiple design iterations can be produced in a short period of time without significant additional costs, accelerating development cycles and improving design accuracy.

Easy Maintenance and Repair

The on-demand production of spare parts through additive manufacturing significantly reduces downtime and inventory costs, as there is no need to store large quantities of physical spare parts. Instead of relying on extensive inventory or rarely used components, companies can manufacture parts only when they are needed. This approach not only minimizes storage and logistics costs but also reduces the risk of parts becoming obsolete over time. Additive manufacturing is particularly valuable for producing custom or discontinued components that are no longer available through traditional suppliers. Complex geometries or legacy parts can be digitally designed or reverse-engineered and printed within hours or days, rather than waiting weeks or months for conventional manufacturing and delivery. Maintenance teams can thus respond quickly to failures and restore functionality with minimal operational disruption.

Materials

Our recommended materials

 End-Use Components

End-Use Components

Stratasys® PA12 is an engineering-grade Polyamide 12 produced via SAF™ Powder Bed Fusion and chemically sealed to deliver ready-to-use surfaces for industrial equipment. It provides rigid, dimensionally accurate components with improved surface quality, mechanical robustness, and cleanliness for demanding machine environments. SAF™ PA12 is optimized for high-stiffness, precision parts and series production, with typical properties including good tensile strength, elongation at break, and a heat deflection temperature of up to 173 °C at 0.45 MPa. Low moisture absorption and stable thermal behavior ensure dimensional stability under varying conditions.

Chemical smoothing smooths the component surface, closes porosity, and reduces roughness to a sealed, semi-gloss finish. This improves elongation at break, fatigue resistance, and longevity, while minimizing powder loss and facilitating cleaning.

The combination of SAF™ PA12 and chemical smoothing supports high-precision housings, brackets, covers, and small assemblies, as well as lightweight structural components, protective devices, sensor mounts, and alignment features. Printed on the H350™ with controlled parameters, parts achieve uniform mechanical properties across the entire build volume. The design should account for the stiffness of PA12 and provide sufficient ventilation for uniform smoothing. By combining consistent print parameters with validated vapor smoothing recipes, repeatable mechanical and surface performance from batch to batch is ensured.

Properties

  • Tensile Strength: 48–50 MPa
  • Tensile Modulus: 1500–1700 MPa
  • Heat Deflection Temperature (HDT @ 1.82 MPa): 96°C
  • Elongation at Break: 20–30%

Use cases

  • Ergonomic handles and control panels
  • Flow control components
  • Custom gear covers
Large End-Use Components

Large End-Use Components

Stratasys® ASA filament (Acrylonitrile Styrene Acrylate) is a versatile thermoplastic for 3D printing, suitable for a wide range of applications. Stratasys® ASA is particularly well-suited for producing large end-use components for industrial equipment thanks to its UV resistance, mechanical strength, and dimensional stability. The material outperforms ABS in weathering resistance, making ASA ideal for robust components. It is available in 10 colors – more than any other FDM material.

Stratasys® ASA offers a tensile strength of 33 MPa (better than ABS-M30 at 32 MPa), impact resistance of 321 J/m (vs. 300 J/m for ABS-M30), and elongation at break of 9% (vs. 7%). The heat deflection temperature reaches 98 °C, and the flexural modulus is approximately 2,010 MPa (XZ axis), allowing parts to withstand loads in industrial environments. Low warping and high chemical resistance further support use in large-format prints up to 1,000 mm on printers such as the Stratasys® F770™.

Properties

  • Tensile Strength: 33 MPa
  • Tensile Modulus (Young's Modulus): 2,010 MPa
  • Heat Deflection Temperature (HDT): 98°C

Use cases

  • Industrial equipment housings
  • Large prototypes and series components
  • Protective machine enclosures
  • Outdoor applications
Small End-Use Components

Small End-Use Components

Somos® WaterShed® Black is a high-performance SLA resin developed for applications requiring durability, dimensional accuracy, and environmental resistance. It is particularly well-suited for small, complex end-use components in industrial equipment, as well as detailed models and interior parts that require an excellent surface finish and reliable performance. It offers good tensile strength and a good tensile modulus, ensuring the stiffness and structural integrity required for smaller parts that must withstand mechanical loads and vibrations. The exceptional elongation at break of 15.5% provides sufficient toughness to prevent cracking during assembly, handling, or occasional impacts. In addition, the resin delivers reliable performance in small components subjected to bending stress or sustained forces, making it suitable for clips, latches, hinges, and other load-bearing features in industrial tooling and equipment. The heat deflection temperature of 50 °C allows dimensional stability and functionality to be maintained under elevated temperatures, as commonly encountered on production floors or inside enclosed machinery.

Properties

  • Tensile Strength at Break: 50.4 MPa
  • Flexural Strength: 68.7 MPa
  • Water Absorption: 0.35%

Use cases

  • Connectors, brackets, and small housings
  • Functional prototypes and end-use components with high detail requirements and longevity
  • Packaging prototypes
Fixtures and Brackets

Fixtures and Brackets

Stratasys® SAF™ Nylon PA12 Glass-Filled (PA12 GF) is a glass-filled high-performance material with high stiffness, increased heat resistance, and very good dimensional stability, designed for demanding industrial applications. With 40% glass bead reinforcement, PA12 GF combines the stiffness and heat resistance of glass with the toughness and processability of Nylon 12, resulting in a composite designed for structural performance under demanding operating conditions.

The material exhibits a high tensile and flexural modulus and resists deformation under mechanical load, while the increased heat deflection temperature provides additional stability under thermal stress. The heat deflection temperature is above 100 °C (HDT @ 1.82 MPa) and supports functional, load-bearing applications. Low moisture absorption and stable thermal behavior support good dimensional stability in environments with varying humidity and temperature conditions.

Parts are printed on the H350™ using SAF™ technology, enabling high nesting density and uniform thermal conditions for consistent mechanical properties throughout the build volume. For critical industrial components, repeatable mechanical and surface properties can be achieved by combining controlled H350™ print parameters — including powder refresh ratios and standard process settings — with validated vapor smoothing recipes.

Properties

  • Tensile Modulus: 6000–7000 MPa
  • Tensile Strength: 100–120 MPa
  • Heat Deflection Temperature (HDT): >100°C at 264 psi

Use cases

  • Dimensional inspection fixtures
  • Clamping fixtures
  • Modular assembly supports

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